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Made to Order · Since 1971

Custom Rigid Board Jewellery Set Boxes

Chung Ngai makes custom rigid board jewellery set boxes to order for jewellers, designers and retailers — each one built around the matching set it will hold, finished in rigid board in the colour you choose, and marked with your logo. We are a manufacturer and supplier of jewellery and watch packaging, Hong Kong owned and managed since 1971. This guide covers how a rigid board jewellery set box is built, what to specify, and how to order one made to your brand.

Bespoke jewellery chest with mirror lid and fitted trays, made by Chung Ngai
Bespoke set presentation — mirror lid, fitted trays for a full parure

What a rigid board jewellery set box is — and what it has to do

A set box presents a matching ring, necklace and earrings together in one opening, with a compartment shaped for each. It suits bridal, gifting and signature collections where the pieces are sold as one story.

A rigid set box is usually a flat compartment format — a printed shell with a shaped, lined pad — because a double-door structure needs a wood or moulded shell for its hinges.

How a rigid board jewellery set box is built inside

The classic set box is a double-door format: two doors open left and right on side hinges, revealing a single vertical display board. The board is worked from the top down — a hook or clip for the necklace, pierced holes for the earrings in the middle, and a ring slot at the base — so the whole set reads as one composed picture. A simpler flat set box uses a base pad with a shaped compartment for each piece.

Fit. Each position uses the same rule as its single box — 2–4 mm ring slot, 0.8 mm pierced earring holes, a hook sized to the bail — set out on one board so the pieces do not overlap when the doors close.

In rigid board. In a rigid box the insert is glued to the greyboard base and the wrap paper is turned over the top edge, so the insert height is set to finish a few millimetres below the rim and the lid pad closes the gap. Because the board is wrapped, corner build-up is controlled by the paper weight — a heavier art paper needs a mitred corner to sit flat.

Formats we make: double-door display board · flat compartment set box · bridal parure box · two-piece (pendant and earrings) set box.

Why rigid board for jewellery set boxes

A rigid (set-up) board box gives a premium, structured feel at a lighter weight and cost than wood, which makes it the practical choice for retail volume and shipping.

A rigid box is a greyboard shell wrapped in your chosen paper or fabric; board weight, wrap paper and closure decide how it feels. We use a heavier board than folding cartons so the box does not flex, and a magnetic or ribbon closure so it opens with a deliberate action rather than a flap.

The wrap paper sets the colour and texture: textured art papers, soft-touch laminates and metallic papers are all standard, and the same paper can be used across a whole retail range for consistency.

It suits e-commerce brands, multi-store retailers and seasonal or gifting ranges where quantity and shipping cost matter.

Specification at a glance

Specification — rigid board jewellery set box
Piece heldMatching set
InsertA single vertical display board (necklace hook, earring holes, ring slot) or a multi-compartment flat pad
Fit detailEach position uses the same rule as its single box — 2–4 mm ring slot, 0.8 mm pierced earring holes, a hook sized to the bail — set out on one board so the pieces do not overlap when the doors close.
Typical external sizeDouble-door set boxes are typically 120–160 mm wide and 150–200 mm tall; flat set boxes run 160–220 mm by 120–160 mm.
Formatsdouble-door display board · flat compartment set box · bridal parure box · two-piece (pendant and earrings) set box
ExteriorRigid Board — any Pantone reference on the wrap paper; soft-touch black, kraft, ivory and blush are the most common
Hand feelStructured, light, printable — premium at shipping weight
Insert constructionA lined foam insert glued to the board base
Interior liningVelvet, microfibre suede or satin, in a matching or contrast colour
LogoRigid board takes any print method — foil stamping, spot UV, embossing or full-colour print on the wrap — so it is the most flexible surface for brand artwork, patterns and colour blocking.
ClosureHinged lid with a snap or magnetic catch; ribbon or clasp on travel formats
Shell routeReady tooling library (no mould charge) where a standard size fits; fully custom dimensions on a wooden shell where it does not
SampleA physical pre-production sample is made and approved before any bulk run
Quantity & lead timeQuoted per project — structure, materials and any tooling decide both; tell us the quantity you have in mind

Two ways to get the size you need

Every box starts with the piece, and the piece decides the shell route:

We will tell you which route fits your brief before quoting, so there are no surprises on tooling or timing.

What we check on every rigid board jewellery set box

Before a sample is sent, and again on every bulk run, each rigid board jewellery set box is checked against the same points — the insert is a lined foam insert glued to the board base, so the fit checks below are read against that construction:

The most common faults we see in jewellery set boxes bought elsewhere are positions set too close so the chain lies over the earrings, doors that do not meet flush, and a board that leans when loaded. Each of those is a specification decision, and we make it with you before the sample.

Made to your brand

Your size, your lining, your colour, your logo. Rigid board takes any print method — foil stamping, spot UV, embossing or full-colour print on the wrap — so it is the most flexible surface for brand artwork, patterns and colour blocking. Rigid boxes stack flat-sided and are the most efficient to ship and store, which is why e-commerce brands packing many orders default to them.

You approve a physical sample before bulk, and the bulk order is held to the sample you approved — the same rigid board, the same insert, the same logo position.

How ordering works

Send us the matching set dimensions (or the piece itself), the quantity you have in mind, your logo artwork and any colour references. We confirm the shell route and the insert, quote one clear all-in price, and make a pre-production sample for you to approve. Production follows the approved sample. Quantities and lead times are agreed per project rather than fixed, because structure, materials and any tooling decide both.

Why Chung Ngai

Chung Ngai is a manufacturer and supplier of jewellery and watch packaging, Hong Kong owned and managed since 1971. We build and check boxes by hand, quote one transparent price, and hold every bulk run to the approved sample. For rigid board jewellery set boxes made to your brand, that consistency is what keeps jewellers re-ordering.

Frequently asked questions

What size should a rigid board jewellery set box be?

It depends on the matching set. Double-door set boxes are typically 120–160 mm wide and 150–200 mm tall; flat set boxes run 160–220 mm by 120–160 mm. In rigid board the finished internal size also depends on the covering — in a rigid box the insert is glued to the greyboard base and the wrap paper is turned over the top edge, so the insert height is set to finish a few millimetres below the rim and the lid pad closes the gap. Send us the piece dimensions and we will recommend a size, or check a preferred external size against our ready tooling first.

How is the matching set held inside a rigid board jewellery set box?

With a single vertical display board (necklace hook, earring holes, ring slot) or a multi-compartment flat pad — in this finish, a lined foam insert glued to the board base. Each position uses the same rule as its single box — 2–4 mm ring slot, 0.8 mm pierced earring holes, a hook sized to the bail — set out on one board so the pieces do not overlap when the doors close.

Can you make rigid board jewellery set boxes with our logo?

Rigid board takes any print method — foil stamping, spot UV, embossing or full-colour print on the wrap — so it is the most flexible surface for brand artwork, patterns and colour blocking.

Is rigid board the right choice for jewellery set boxes?

A rigid (set-up) board box gives a premium, structured feel at a lighter weight and cost than wood, which makes it the practical choice for retail volume and shipping. It suits e-commerce brands, multi-store retailers and seasonal or gifting ranges where quantity and shipping cost matter. Rigid boxes stack flat-sided and are the most efficient to ship and store, which is why e-commerce brands packing many orders default to them.

What is the minimum order for custom rigid board jewellery set boxes?

There is no blanket figure. Quantity is agreed per project, based on the structure, the rigid board and any tooling involved — tell us the quantity you have in mind and we will quote around it.

Do you make a sample rigid board jewellery set box first?

Yes. We make a physical pre-production sample to your specification, you approve it, and the bulk order is held to that sample. On the rigid sample we check board stiffness, the print and foil against your artwork, corner wraps, and the strength of the magnetic closure.

Can the same jewellery set box be made in other materials?

Yes — the same jewellery set box structure can be finished in velvet, leatherette (pu), lacquered wood, microfibre suede, so a retail range can share one insert and vary the exterior.

Let us make your rigid board jewellery set boxes

Tell us the matching set, your brand and the quantity — we'll send photos of our work and one clear, all-in quote.